Transnational producers facing the present-day competitive global supply-chain environments need to pursue the most appropriate manufacturing scheme, quality screening task, and stock shipping plan to satisfy customer’s timely multi-item requirements under minimum overall product fabrication-delivery expenses. This study develops a producer-retailer incorporated multi-item two-stage economic production quantity- (EPQ-) based system with delayed differentiation, expedited-rate for common parts, multiple deliveries plan, and random scrap. It aims to assist current manufacturing firms in achieving the aforementioned operating goals. Mathematical methods help us build an analytical model to explicitly portray the studied problem’s features and derive its overall system expenses. Hessian matrix equations and optimization approaches help us prove convexity and derive the cost-minimized fabrication- delivery decision. This study gives a simulated example to illustrate the research outcome’s applicability and the proposed model’s capabilities numerically. Consequently, diverse crucial information becomes obtainable to the manufacturers to facilitate various operating decision makings as follows: (i) the cost-minimized fabrication-delivery policy; (ii) the behavior of system’s overall expenses and operating policy regarding mean scrap rate, and different relationships between common part’s values and completion-rate; (iii) the system’s detailed cost components; (iv) the system’s overall expenses, utilization, and common part’s uptime concerning different common part’s expedited rates; and (v) the collective effects of critical system features on the overall expenses, uptime, and optimal cycle length, etc.

The vehicle routing problem is widespread in terms of optimization, which is known as being NP-Hard. In this study, the vehicle routing problem with capacity constraints is solved using cost- and time-efficient metaheuristic methods: an invasive weed optimization algorithm, genetic algorithm, savings algorithm, and hybridized variants. These algorithms are tested using known problem sets in the literature. Twenty-four instances evaluate the performance of algorithms from P and five instances from the CMT data set group. The invasive weed algorithm and its hybrid variant with savings and genetic algorithms are used to determine the best methodology regarding time and cost values. The proposed hybrid approach has found optimal P group problem instances with a 2% difference from the best-known solution on average. Similarly, the CMT group problem is solved with about a 10% difference from the best-known solution on average. That the proposed hybrid solutions have a standard deviation of less than 2% on average from BKS indicates that these approaches are consistent.

A hybrid batch fabrication plan involving an outsourcing option is often established to deal with the in-house capacity constraint and/or meet timely demand with a reduced cycle time. Besides, the occurrences of unpredictable equipment malfunction and imperfect product quality should also be effectively managed during in-house fabrication to meet the production schedule and the required quality level. To address these concerns, we examine a hybrid economic production quantity (EPQ) problem with an unreliable machine and quality reassurance; wherein, an outside provider helps supply a portion of the batch at a requested timing and desirable quality, but at the price of a higher than in-house unit cost. Corrective action is performed immediately when a Poisson-distributed breakdown occurs. Once the equipment repairing task completes, the interrupted lot’s fabrication resumes. Random nonconforming products are identified, and the re-workable items among them are separated from the scraps. A rework task follows the regular process in each cycle at an extra cost. A portion of reworked items fails and are scrapped. A model portraying the problem’s characteristics is built, and an optimization methodology is utilized to find the optimal runtime solution to the problem. A numerical example reveals our result’s applicability, and specific managerial implications are suggested.

Optimizing the trade-off between crucial decisions has been a prominent issue to help decision-makers for synchronizing the production scheduling and distribution planning in supply chain management. In this article, a bi-objective integrated scheduling problem of production and distribution is addressed in a production environment with identical parallel machines. Besides, two objective functions are considered as measures for customer satisfaction and reduction of the manufacturer’s costs. The first objective is considered aiming at minimizing the total weighted tardiness and total operation time. The second objective is considered aiming at minimizing the total cost of the company’s reputational damage due to the number of tardy orders, total earliness penalty, and total batch delivery costs. First, a mathematical programming model is developed for the problem. Then, two well-known meta-heuristic algorithms are designed to spot near-optimal solutions since the problem is strongly NP-hard. A multi-objective particle swarm optimization (MOPSO) is designed using a mutation function, followed by a non-dominated sorting genetic algorithm (NSGA-II) with a one-point crossover operator and a heuristic mutation operator. The experiments on MOPSO and NSGA-II are carried out on small, medium, and large scale problems. Moreover, the performance of the two algorithms is compared according to some comparing criteria. The computational results reveal that the NSGA-II performs highly better than the MOPSO algorithm in small scale problems. In the case of medium and large scale problems, the efficiency of the MOPSO algorithm was significantly improved. Nevertheless, the NSGA-II performs robustly in the most important criteria.

This study considers a customer order scheduling (COS) problem in which each customer requests a variety of products (jobs) processed on a single flexible machine, such as the computer numerical control (CNC) machine. A sequence-independent setup for the machine is needed before processing each product. All products in a customer order are delivered to the customer when they are processed. The product ordered by a customer and completed as the last product in the order defines the customer order’s completion time. We aim to find the optimal schedule of the customer orders and the products to minimize the customer orders’ total completion time. We have studied this customer order scheduling problem with a job-based processing approach in which the same products from different customer orders form a product lot and are processed successively without being intermingled with other products. We have developed two mixed-integer linear programming models capable of solving the small and medium-sized problem instances optimally and a heuristic algorithm for large-sized problem instances. Our empirical study results show that our proposed tabu search algorithm provides optimal or near-optimal solutions in a very short time. We have also compared the job-based and order-based processing approaches for both setup and no-setup cases and observed that the job-based processing approach yields better results when jobs have setup times.

Vehicle routing problems (VRPs) have usually been studied with a single objective function defined by the distances associated with the routing of vehicles. The central problem is to design a set of routes to meet the demands of customers at minimum cost. However, in real life, it is necessary to take into account other objective functions, such as social functions, which consider, for example, the drivers' workload balance. This has led to growth in both the formulation of multiobjective models and exact and approximate solution techniques. In this article, to verify the quality of the results, first, a mathematical model is proposed that takes into account both economic and work balance objectives simultaneously and is solved using an exact method based on the decomposition approach. This method is used to compare the accuracy of the proposed approximate method in test cases of medium mathematical complexity. Second, an approximate method based on the Iterated Local Search (ILS) metaheuristic and Decomposition (ILS/D) is proposed to solve the biobjective Capacitated VRP (bi-CVRP) using test cases of medium and high mathematical complexity. Finally, the nondominated sorting genetic algorithm (NSGA-II) approximate method is implemented to compare both medium- and high-complexity test cases with a benchmark. The obtained results show that ILS/D is a promising technique for solving VRPs with a multiobjective approach.

This research proposes a heuristic to solve the problem of the location selection of incinerators and the vehicle routing of infectious waste collection for hospitals in the Northeast of Thailand. The developed heuristic is called the Greedy Randomized Adaptive Large Neighborhood Search Procedure (GRALNSP)and applies the principles of the Greedy Randomized Adaptive Search Procedure (GRASP) and Adaptive Large Neighborhood Search (ALNS) in the local search. The results from GRALNSP are compared with those from the exact method processed by the A Mathematical Programming Language (AMPL) program. For small-sized problems, experiments showed that both methods provided no different results with the global optimal solution, but GRALNSP required less computational time. When the problems were larger-scale and more complicated, AMPL could not find the optimal solution within the limited period of computational time while GRALNSP provided better results with much less computational time. In solving the case study with GRALNSP, the result shows that the suitable locations for opening infectious waste incinerators are the locations of Pathum Ratwongsa district, Amnat Charoen province and Nam Phong district, Khonkaen province. An incinerator with a burning capacity of 600 kilogram/hour is used at both locations. The monthly total distances for infectious waste collection are 24,055.24 and 38,401.88 kilometers, respectively, and the lowest total cost is 6,268,970.40 baht per month.

This paper deals with the problem of scheduling jobs in a parallel flow shop environment without buffers between machines and with sequence-dependent setup times in order to minimize the maximum completion time of jobs. The blocking constraint normally leads to an increase in the maximum completion time of jobs due to the blockage of machines, which can increase even more so when setup times are considerable. Hence, the heuristic to solve this problem must take into account these specificities in order to minimize the timeout of machines. Because the procedures designed to solve the parallel flow shop scheduling problem must deal not only with the sequencing of jobs but also with their allocation to the flow shops, 36 heuristics have been tested in this paper, of which 35 combine sequencing rules with allocation methods while the last one takes a different approach that is more related to the nature of this problem. The computational evaluation of the implemented heuristics showed good performance of the heuristic designed especially for the problem (RCP0) when the setup times are considerable. Furthermore, the evaluation has also allowed us to propose a combined heuristic that leads to good solutions in a short CPU time.

This article presents a metaheuristic algorithm to solve the pallet-building problem and the loading of these in trucks. This approach is used to solve a real application of a Colombian logistics company. Several practical requirements of goods loading and unloading operations were modeled, such as the boxes’ orientation, weight support limits associated with boxes, pallets and vehicles, and static stability constraints. The optimization algorithm consists of a two-phase approach, the first is responsible for the construction of pallets, and the second considers the optimal location of the pallets into the selected vehicles. Both phases present a search strategy type of GRASP. The proposed methodology was validated through the comparison of the performance of the solutions obtained for deliveries of the logistics company with the solutions obtained using a highly accepted commercial packing tool that uses two different algorithms. The proposed methodology was compared in similar conditions with the previous works that considered the same constraints of the entire problem or at least one of the phases separately. We used the sets of instances published in the literature for each of the previous works. The results allow concluding that the proposed algorithm has a better performance than the most known commercial tool for real cases. The proposed algorithm managed to match most of the test instances and outperformed some previous works that only involve decisions of one of the two problems. As future work, it is proposed to adapt this work to the legal restrictions of the European community.

In multisite production environments, the appropriate management of production resources is an activity of fundamental relevance to optimally respond to market demands. In particular, each production facility can operate with different policies according to its objectives, prioritizing the quality and standardization of the product, customer service, or the overall efficiency of the system; goals which must be taken into account when planning the production of the entire complex. At the operational level, in order to achieve an efficient operation of the production system, the integrated problem of batching and scheduling must be solved over all facilities, instead of doing it for each plant separately, as has been usual so far. Then, this paper proposes a mixed-integer linear programming model for the multisite batching and scheduling problems, where different operational policies are considered for multiple batch plants. Through two examples, the impact of policies on the decision-making process is shown.