In a continuous manufacturing environment where production and consumption occur simultaneously, one of the biggest challenges is the efficient management of production and inventory system. In order to manage the integrated production inventory system economically it is necessary to identify the optimal production time and the optimal production reorder point that either maximize the profit or minimize the cost. In addition, during production the process has to go through some natural phenomena like random breakdown of machine, deterioration of product over time, uncertainty in repair time that eventually create the possibility of shortage. In this situation, efficient management of inventory & production is crucial. This paper addresses the situation where a perishable (deteriorated) product is manufactured and consumed simultaneously, the demand of this product is stable over the time, machine that produce the product also face random failure and the time to repair this machine is also uncertain. In order to describe this scenario more appropriately, the continuously reviewed Economic Production Quantity (EPQ) model is considered in this research work. The main goal is to identify the optimal production uptime and the production reorder point that ultimately minimize the expected value of total cost consisting of machine setup, deterioration, inventory holding, shortage and corrective maintenance cost.

A real inventory system for single item with specific demand characteristics motivates this works. The demand can be seen as two types of independent demand, where compound Poisson process describes the characteristics of each demand. The first type of demand is rarely occurred with relatively large size, while the second type of demand is often happened with relatively small size. In order to maintain inventory level, every time the first type of demand occurs a replenishment of stock is conducted which follows order-up-to-level inventory policy. In order to find the optimal inventory decision for that system, a mathematical model of the system is developed with the objective to minimize expected total inventory cost. Some of model assumptions are infinite replenishment, deterministic lead time, and completely backlogged shortages. To solve the model, it is then divided into two sub-problems and classical optimization technique is employed to help find the solution of each sub problem.