How to cite this paper
Günay, E. (2024). A two-stage stochastic model for picker allocation problem in warehouses considering the rest allowance and picker’s weight.International Journal of Industrial Engineering Computations , 15(3), 685-704.
Refrences
Abdous, M. A., Delorme, X., Battini, D., Sgarbossa, F., & Berger-Douce, S. (2018). Multi-objective optimization of assembly lines with workers fatigue consideration. IFAC-PapersOnLine, 51(11), 698–703.
https://doi.org/10.1016/j.ifacol.2018.08.400
Abdous, M. A., Delorme, X., Battini, D., Sgarbossa, F., & Berger-Douce, S. (2022). Assembly line balancing problem with ergonomics: a new fatigue and recovery model. International Journal of Production Research, 61(3), 693–706. https://doi.org/10.1080/00207543.2021.2015081
Al-Araidah, O., Okudan-Kremer, G., Gunay, E. E., & Chu, C. Y. (2021). A Monte Carlo simulation to estimate fatigue allowance for female order pickers in high traffic manual picking systems. International Journal of Production Research, 59(15), 4711–4722. https://doi.org/10.1080/00207543.2020.1770357
Åstrand, I. (1967). Degree of strain during building work as related to individual aerobic work capacity. Ergonomics, 10(3), 293–303.
Battini, D., Berti, N., Finco, S., Zennaro, I., & Das, A. (2022). Towards Industry 5.0: a multi-objective job rotation model for an inclusive workforce. International Journal of Production Economics, 250, 108619. https://doi.org/10.1016/j.ijpe.2022.108619
Battini, D., Calzavara, M., Persona, A., & Sgarbossa, F. (2017). Additional effort estimation due to ergonomic conditions in order picking systems. International Journal of Production Research, 55(10), 2764–2774. https://doi.org/10.1080/00207543.2016.1190879
Battini, D., Delorme, X., Dolgui, A., Persona, A., & Sgarbossa, F. (2016a). Ergonomics in assembly line balancing based on energy expenditure: a multi-objective model. International Journal of Production Research, 54(3), 824–845. https://doi.org/10.1080/00207543.2015.1074299
Battini, D., Glock, C. H., Grosse, E. H., Persona, A., & Sgarbossa, F. (2016b). Human energy expenditure in order picking storage assignment: A bi-objective method. Computers and Industrial Engineering, 94, 147–157. https://doi.org/10.1016/j.cie.2016.01.020
Battini, D., Persona, A., & Sgarbossa, F. (2014). Innovative real-time system to integrate ergonomic evaluations into warehouse design and management. Computers and Industrial Engineering, 77, 1–10. https://doi.org/10.1016/j.cie.2014.08.018
Berti, N., Finco, S., Battaïa, O., & Delorme, X. (2021). Ageing workforce effects in dual-resource constrained job-shop scheduling. International Journal of Production Economics, 237, 108151. https://doi.org/10.1016/j.ijpe.2021.108151
Bureau of Labor Statistics. (2021). Occupational outlook handbook, Transportation and Material Moving. Retrieved March 23, 2023, from https://www.bls.gov/ooh/transportation-and-material-moving/hand-laborers-and-material-movers.htm.
Calzavara, M., Battini, D., Bogataj, D., Sgarbossa, F. & Zennaro, I. (2020). Ageing workforce management in manufacturing systems: state of the art and future research agenda. International Journal of Production Research, 58(3), 729–47. https://doi.org/10.1080/00207543.2019.1600759.
Comi, G., Leocani, L., Rossi, P., & B. Colombo. (2001). Physiopathology and treatment of fatigue in multiple sclerosis. Journal of Neurology, 248(3), 174–179. https://doi.org/10.1007/s004150170222.
Dalle Mura, M., & Dini, G. (2019). Optimizing ergonomics in assembly lines: a multi objective genetic algorithm. CIRP Journal of Manufacturing Science and Technology, 27, 31–45. https://doi.org/10.1016/j.cirpj.2019.08.004
De Koster, R., Le-Duc, T., & Roodbergen, K. J. (2007). Design and control of warehouse order picking: a literature review. European Journal of Operational Research, 182 (2), 481–501. https://doi.org/10.1016/j.ejor.2006.07.009.
De Lombaert, T., Braekers, K., De Koster, R., & Ramaekers, K. (2023). In pursuit of humanised order picking planning: methodological review, literature classification and input from practice. International Journal of Production Research, 61(10), 3300–3330. https://doi.org/10.1080/00207543.2022.2079437.
Ferjani, A., Ammar, A., Pierreval, H., & Elkosantini, S. (2017). A simulation-optimization based heuristic for the online assignment of multi-skilled workers subjected to fatigue in manufacturing systems. Computers and Industrial Engineering, 112, 663–674. https://doi.org/10.1016/j.cie.2017.02.008
Finco, S., Battini, D., Delorme, X., Persona, A., & Sgarbossa, F. (2020). Workers’ rest allowance and smoothing of the workload in assembly lines. International Journal of Production Research, 58(4), 1255–1270. https://doi.org/10.1080/00207543.2019.1616847
Finco, S., Calzavara, M., Sgarbossa, F., & Zennaro, I. (2021). Including rest allowance in mixed-model assembly lines. International Journal of Production Research, 59(24), 7468–7490. https://doi.org/10.1080/00207543.2020.1843731
Garg, A., Chaffin, D. B., & Herrin, G. D. (1978). Prediction of metabolic rate for manual materials handling jobs. American Industrial Hygiene Association Journal, 39(8), 661–674).
Gawron, V. J., French, J., & Funke, D. (2000). An overview of fatigue. Stress, Workload, and Fatigue, 581–595.
Gebennini, E., Zeppetella, L., Grassi, A., & Rimini, B. (2018). Optimal job assignment considering operators’ walking costs and ergonomic aspects. International Journal of Production Research, 56(3), 1249–1268. https://doi.org/10.1080/00207543.2017.1414327
Grosse, E. H., Glock, C. H., & Neumann, W. P. (2017). Human factors in order picking: a content analysis of the literature. International Journal of Production Research, 55 (5): 1260–1276. https://doi.org/10.1080/00207543.2016.1186296.
Henn, S. (2015). Order batching and sequencing for the minimization of the total tardiness in picker-to-part warehouses. Flexible Services and Manufacturing Journal, 27(1), 86–114. https://doi.org/10.1007/s10696-012-9164-1
Hong, S., Johnson, A. L., & Peters, B. A. (2012). Batch picking in narrow-aisle order picking systems with consideration for picker blocking. European Journal of Operational Research, 221(3), 557–570. https://doi.org/10.1016/j.ejor.2012.03.045
Jaber, M. Y., Givi, Z. S., & Neumann, W. P. (2013). Incorporating human fatigue and recovery into the learning-forgetting process. Applied Mathematical Modelling, 37(12-13), 7287–7299. https://doi.org/10.1016/j.apm.2013.02.028
Jaber, M. Y., & Neumann, W. P. (2010). Modelling worker fatigue and recovery in dual-resource constrained systems. Computers and Industrial Engineering, 59(1), 75–84. https://doi.org/10.1016/j.cie.2010.03.001
Katiraee, N., D. Battini, O. Battaia, & M. Calzavara. (2019). Human diversity factors in production system modeling and design: state of the art and future researches. IFAC-PapersOnLine, 52(13), 2544–2549. https://doi.org/10.1016/j.ifacol.2019.11.589.
Katiraee, N., Calzavara, M., Finco, S., & Battini, D. (2021). Consideration of workforce differences in assembly line balancing and worker assignment problem. IFAC-PapersOnLine, 54(1), 13–18. https://doi.org/10.1016/j.ifacol.2021.08.002
Kleywegt, A. J., Shapiro, A., & Homem-de-Mello, T. (2002). The sample average approximation method for stochastic discrete optimization. SIAM Journal on Optimization, 12(2), 479–502.
Mak, W. K., Morton, D. P., & Wood, R. K. (1999). Monte carlo bounding techniques for determining solution quality in stochastic programs. Operations Research Letters, 24(1), 47–56. https://doi.org/10.1016/S0167-6377(98)00054-6
Matusiak, M., De Koster, R., & Saarinen, J. (2017). Utilizing individual picker skills to improve order batching in a warehouse. European Journal of Operational Research, 263(3), 888–899. https://doi.org/10.1016/j.ejor.2017.05.002
Morelli, D. L. (2001). Ergonomics for Managers – a practitioner’s perspective. In Safety, Health, and Asset Protection, 415–434. New York: CRC-Lewis Publishers.
Moussavi, S. E. (2018). Workforce scheduling and job rotation by considering ergonomic factors ( Presentation of the Sequencing Generalized Assignment Problem ) : application to production and home healthcare systems (Doctoral dissertation, Université Bourgogne Franche-Comté).
NIOSH. (1981). Work practices guide for manual lifting. DHSS (NIOSH) Publication no. 81–122 Cincinnati, OH: NIOSH.
OECD. (2021). Overweight and obesity among adults. Health at a Glance 2021: OECD Indicators. OECD Publishing, Paris. Retrieved March 23, 2023, from https://www.oecd-ilibrary.org/docserver/0f705cf8-en.pdf?expires=1677502204&id=id&accname=guest&checksum=1917064426F84DD0247C665DEF141873.
PK. (2023a). Weight percentile by age calculator for men and women in the United States. DQYDJ. Retrieved March 23, 2023, from https://dqydj.com/weight-percentile-by-age-calculator/
PK. (2023b). Weight percentile calculator for men and women in the United States. DQYDJ. Retrieved March 23, 2023, from https://dqydj.com/weight-percentile-calculator-men-women/
Price, A. D. F. (1990). Calculating relaxation allowances for construction operatives—Part 1: Metabolic cost. Applied Ergonomics, 21(4), 311–317.
Santoso, T., Ahmed, S., Goetschalckx, M., & Shapiro, A. (2005). A stochastic programming approach for supply chain network design under uncertainty. European Journal of Operational Research, 167(1), 96–115. https://doi.org/10.1016/j.ejor.2004.01.046
Scholz, A., Schubert, D., & Wäscher, G. (2017). Order picking with multiple pickers and due dates – simultaneous solution of order batching, batch assignment and sequencing, and picker routing problems. European Journal of Operational Research, 263(2), 461–478. https://doi.org/10.1016/j.ejor.2017.04.038
Sgarbossa, F., Grosse, E. H., Neumann, W. P., Battini, D., & Glock, C. H. (2020). Human factors in production and logistics systems of the future. Annual Reviews in Control, 49, 295–305. https://doi.org/10.1016/j.arcontrol.2020.04.007
Spoerl, D. R., & Wood, R. K. (2003). A stochastic generalized assignment problem. INFORMS Annual Meeting, Atlanta, GA (Vol. 19, p. 22).
Tompkins, J. A., White, J. A., Bozer, Y. A., & Tanchoco, J. M. A. (2010). Facilities Planning (4 th). NJ: John Wiley and Sons, Inc.
Van Gils, T., Ramaekers, K., Caris, A., & De Koster, R. B. (2018). Designing efficient order picking systems by combining planning problems: state-of-the-art classification and review. European Journal of Operational Research, 267(1), 1–15. https://doi.org/10.1016/j.ejor.2017.09.002.
Van Gils, T., Caris, A., Ramaekers, K., & Braekers, K., (2019). Formulating and solving the integrated batching, routing, and picker scheduling problem in a real-life spare parts warehouse. European Journal of Operational Research, 277(3), 814–30. https://doi.org/10.1016/j.ejor.2019.03.012.
Vanheusden, S., Van Gils, T., Caris, A., Ramaekers, K., & Braekers, K. (2020). Operational workload balancing in manual order picking. Computers and Industrial Engineering, 141, 106269. https://doi.org/10.1016/j.cie.2020.106269.
Zhang, J., Wang, X., Chan, F. T., & Ruan, J. (2017). On-line order batching and sequencing problem with multiple pickers: A hybrid rule-based algorithm. Applied Mathematical Modelling, 45, 271-284. https://doi.org/10.1016/j.apm.2016.12.012
https://doi.org/10.1016/j.ifacol.2018.08.400
Abdous, M. A., Delorme, X., Battini, D., Sgarbossa, F., & Berger-Douce, S. (2022). Assembly line balancing problem with ergonomics: a new fatigue and recovery model. International Journal of Production Research, 61(3), 693–706. https://doi.org/10.1080/00207543.2021.2015081
Al-Araidah, O., Okudan-Kremer, G., Gunay, E. E., & Chu, C. Y. (2021). A Monte Carlo simulation to estimate fatigue allowance for female order pickers in high traffic manual picking systems. International Journal of Production Research, 59(15), 4711–4722. https://doi.org/10.1080/00207543.2020.1770357
Åstrand, I. (1967). Degree of strain during building work as related to individual aerobic work capacity. Ergonomics, 10(3), 293–303.
Battini, D., Berti, N., Finco, S., Zennaro, I., & Das, A. (2022). Towards Industry 5.0: a multi-objective job rotation model for an inclusive workforce. International Journal of Production Economics, 250, 108619. https://doi.org/10.1016/j.ijpe.2022.108619
Battini, D., Calzavara, M., Persona, A., & Sgarbossa, F. (2017). Additional effort estimation due to ergonomic conditions in order picking systems. International Journal of Production Research, 55(10), 2764–2774. https://doi.org/10.1080/00207543.2016.1190879
Battini, D., Delorme, X., Dolgui, A., Persona, A., & Sgarbossa, F. (2016a). Ergonomics in assembly line balancing based on energy expenditure: a multi-objective model. International Journal of Production Research, 54(3), 824–845. https://doi.org/10.1080/00207543.2015.1074299
Battini, D., Glock, C. H., Grosse, E. H., Persona, A., & Sgarbossa, F. (2016b). Human energy expenditure in order picking storage assignment: A bi-objective method. Computers and Industrial Engineering, 94, 147–157. https://doi.org/10.1016/j.cie.2016.01.020
Battini, D., Persona, A., & Sgarbossa, F. (2014). Innovative real-time system to integrate ergonomic evaluations into warehouse design and management. Computers and Industrial Engineering, 77, 1–10. https://doi.org/10.1016/j.cie.2014.08.018
Berti, N., Finco, S., Battaïa, O., & Delorme, X. (2021). Ageing workforce effects in dual-resource constrained job-shop scheduling. International Journal of Production Economics, 237, 108151. https://doi.org/10.1016/j.ijpe.2021.108151
Bureau of Labor Statistics. (2021). Occupational outlook handbook, Transportation and Material Moving. Retrieved March 23, 2023, from https://www.bls.gov/ooh/transportation-and-material-moving/hand-laborers-and-material-movers.htm.
Calzavara, M., Battini, D., Bogataj, D., Sgarbossa, F. & Zennaro, I. (2020). Ageing workforce management in manufacturing systems: state of the art and future research agenda. International Journal of Production Research, 58(3), 729–47. https://doi.org/10.1080/00207543.2019.1600759.
Comi, G., Leocani, L., Rossi, P., & B. Colombo. (2001). Physiopathology and treatment of fatigue in multiple sclerosis. Journal of Neurology, 248(3), 174–179. https://doi.org/10.1007/s004150170222.
Dalle Mura, M., & Dini, G. (2019). Optimizing ergonomics in assembly lines: a multi objective genetic algorithm. CIRP Journal of Manufacturing Science and Technology, 27, 31–45. https://doi.org/10.1016/j.cirpj.2019.08.004
De Koster, R., Le-Duc, T., & Roodbergen, K. J. (2007). Design and control of warehouse order picking: a literature review. European Journal of Operational Research, 182 (2), 481–501. https://doi.org/10.1016/j.ejor.2006.07.009.
De Lombaert, T., Braekers, K., De Koster, R., & Ramaekers, K. (2023). In pursuit of humanised order picking planning: methodological review, literature classification and input from practice. International Journal of Production Research, 61(10), 3300–3330. https://doi.org/10.1080/00207543.2022.2079437.
Ferjani, A., Ammar, A., Pierreval, H., & Elkosantini, S. (2017). A simulation-optimization based heuristic for the online assignment of multi-skilled workers subjected to fatigue in manufacturing systems. Computers and Industrial Engineering, 112, 663–674. https://doi.org/10.1016/j.cie.2017.02.008
Finco, S., Battini, D., Delorme, X., Persona, A., & Sgarbossa, F. (2020). Workers’ rest allowance and smoothing of the workload in assembly lines. International Journal of Production Research, 58(4), 1255–1270. https://doi.org/10.1080/00207543.2019.1616847
Finco, S., Calzavara, M., Sgarbossa, F., & Zennaro, I. (2021). Including rest allowance in mixed-model assembly lines. International Journal of Production Research, 59(24), 7468–7490. https://doi.org/10.1080/00207543.2020.1843731
Garg, A., Chaffin, D. B., & Herrin, G. D. (1978). Prediction of metabolic rate for manual materials handling jobs. American Industrial Hygiene Association Journal, 39(8), 661–674).
Gawron, V. J., French, J., & Funke, D. (2000). An overview of fatigue. Stress, Workload, and Fatigue, 581–595.
Gebennini, E., Zeppetella, L., Grassi, A., & Rimini, B. (2018). Optimal job assignment considering operators’ walking costs and ergonomic aspects. International Journal of Production Research, 56(3), 1249–1268. https://doi.org/10.1080/00207543.2017.1414327
Grosse, E. H., Glock, C. H., & Neumann, W. P. (2017). Human factors in order picking: a content analysis of the literature. International Journal of Production Research, 55 (5): 1260–1276. https://doi.org/10.1080/00207543.2016.1186296.
Henn, S. (2015). Order batching and sequencing for the minimization of the total tardiness in picker-to-part warehouses. Flexible Services and Manufacturing Journal, 27(1), 86–114. https://doi.org/10.1007/s10696-012-9164-1
Hong, S., Johnson, A. L., & Peters, B. A. (2012). Batch picking in narrow-aisle order picking systems with consideration for picker blocking. European Journal of Operational Research, 221(3), 557–570. https://doi.org/10.1016/j.ejor.2012.03.045
Jaber, M. Y., Givi, Z. S., & Neumann, W. P. (2013). Incorporating human fatigue and recovery into the learning-forgetting process. Applied Mathematical Modelling, 37(12-13), 7287–7299. https://doi.org/10.1016/j.apm.2013.02.028
Jaber, M. Y., & Neumann, W. P. (2010). Modelling worker fatigue and recovery in dual-resource constrained systems. Computers and Industrial Engineering, 59(1), 75–84. https://doi.org/10.1016/j.cie.2010.03.001
Katiraee, N., D. Battini, O. Battaia, & M. Calzavara. (2019). Human diversity factors in production system modeling and design: state of the art and future researches. IFAC-PapersOnLine, 52(13), 2544–2549. https://doi.org/10.1016/j.ifacol.2019.11.589.
Katiraee, N., Calzavara, M., Finco, S., & Battini, D. (2021). Consideration of workforce differences in assembly line balancing and worker assignment problem. IFAC-PapersOnLine, 54(1), 13–18. https://doi.org/10.1016/j.ifacol.2021.08.002
Kleywegt, A. J., Shapiro, A., & Homem-de-Mello, T. (2002). The sample average approximation method for stochastic discrete optimization. SIAM Journal on Optimization, 12(2), 479–502.
Mak, W. K., Morton, D. P., & Wood, R. K. (1999). Monte carlo bounding techniques for determining solution quality in stochastic programs. Operations Research Letters, 24(1), 47–56. https://doi.org/10.1016/S0167-6377(98)00054-6
Matusiak, M., De Koster, R., & Saarinen, J. (2017). Utilizing individual picker skills to improve order batching in a warehouse. European Journal of Operational Research, 263(3), 888–899. https://doi.org/10.1016/j.ejor.2017.05.002
Morelli, D. L. (2001). Ergonomics for Managers – a practitioner’s perspective. In Safety, Health, and Asset Protection, 415–434. New York: CRC-Lewis Publishers.
Moussavi, S. E. (2018). Workforce scheduling and job rotation by considering ergonomic factors ( Presentation of the Sequencing Generalized Assignment Problem ) : application to production and home healthcare systems (Doctoral dissertation, Université Bourgogne Franche-Comté).
NIOSH. (1981). Work practices guide for manual lifting. DHSS (NIOSH) Publication no. 81–122 Cincinnati, OH: NIOSH.
OECD. (2021). Overweight and obesity among adults. Health at a Glance 2021: OECD Indicators. OECD Publishing, Paris. Retrieved March 23, 2023, from https://www.oecd-ilibrary.org/docserver/0f705cf8-en.pdf?expires=1677502204&id=id&accname=guest&checksum=1917064426F84DD0247C665DEF141873.
PK. (2023a). Weight percentile by age calculator for men and women in the United States. DQYDJ. Retrieved March 23, 2023, from https://dqydj.com/weight-percentile-by-age-calculator/
PK. (2023b). Weight percentile calculator for men and women in the United States. DQYDJ. Retrieved March 23, 2023, from https://dqydj.com/weight-percentile-calculator-men-women/
Price, A. D. F. (1990). Calculating relaxation allowances for construction operatives—Part 1: Metabolic cost. Applied Ergonomics, 21(4), 311–317.
Santoso, T., Ahmed, S., Goetschalckx, M., & Shapiro, A. (2005). A stochastic programming approach for supply chain network design under uncertainty. European Journal of Operational Research, 167(1), 96–115. https://doi.org/10.1016/j.ejor.2004.01.046
Scholz, A., Schubert, D., & Wäscher, G. (2017). Order picking with multiple pickers and due dates – simultaneous solution of order batching, batch assignment and sequencing, and picker routing problems. European Journal of Operational Research, 263(2), 461–478. https://doi.org/10.1016/j.ejor.2017.04.038
Sgarbossa, F., Grosse, E. H., Neumann, W. P., Battini, D., & Glock, C. H. (2020). Human factors in production and logistics systems of the future. Annual Reviews in Control, 49, 295–305. https://doi.org/10.1016/j.arcontrol.2020.04.007
Spoerl, D. R., & Wood, R. K. (2003). A stochastic generalized assignment problem. INFORMS Annual Meeting, Atlanta, GA (Vol. 19, p. 22).
Tompkins, J. A., White, J. A., Bozer, Y. A., & Tanchoco, J. M. A. (2010). Facilities Planning (4 th). NJ: John Wiley and Sons, Inc.
Van Gils, T., Ramaekers, K., Caris, A., & De Koster, R. B. (2018). Designing efficient order picking systems by combining planning problems: state-of-the-art classification and review. European Journal of Operational Research, 267(1), 1–15. https://doi.org/10.1016/j.ejor.2017.09.002.
Van Gils, T., Caris, A., Ramaekers, K., & Braekers, K., (2019). Formulating and solving the integrated batching, routing, and picker scheduling problem in a real-life spare parts warehouse. European Journal of Operational Research, 277(3), 814–30. https://doi.org/10.1016/j.ejor.2019.03.012.
Vanheusden, S., Van Gils, T., Caris, A., Ramaekers, K., & Braekers, K. (2020). Operational workload balancing in manual order picking. Computers and Industrial Engineering, 141, 106269. https://doi.org/10.1016/j.cie.2020.106269.
Zhang, J., Wang, X., Chan, F. T., & Ruan, J. (2017). On-line order batching and sequencing problem with multiple pickers: A hybrid rule-based algorithm. Applied Mathematical Modelling, 45, 271-284. https://doi.org/10.1016/j.apm.2016.12.012